Project |
Tarbela Hydel Power Station, Units 11-14 (4 x 432 MW ) |
Work Description |
- Assembly of Stator frame
and welding at erection bay.
- Lowering of Stator frame
into generator pit, its setting and leveling.
- Installation of Stator
winding and epoxy insulation.
- Installation of Stator
control and protection panels, its cabling and associated
piping work.
|
Client |
WAPDA |
Completion |
1993 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Design, Supply and Erection Supervision at Tarbela Hydel Power
Station-Contract EM-26 |
Work Description |
- Control of turbines /
generator and switchgear (Unit 11-14 and 500 KV Bays 16-18).
- Metering and recording
system for units and lines.
- Protection of busbars,
switchgear and lines along with oscilloscope and fault
locators.
- Medium voltage and low
voltage switchgear.
- DC power system and
inverters for power station and switchyard equipment.
- Complete interfacing with
existing system.
|
Client |
WAPDA |
Completion |
1993 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Mangla Hydel Power Station, Units 7 & 8 (2 x 125 MVA) |
Work Description |
- Erection, testing and
commissioning of 2 x 125 MVA hydel turbines including
erection of draft tube, penstock etc., supplied by M/S. ACEC
of Belgium.
- Erection, testing and
commissioning of 2 x 125 MVA generators supplied by M/S.
Marubeni / Hitachi of Japan.
- Design, supply, erection,
testing and commissioning of all medium, high and low
voltage switchgear for Mangla Units 7& 8 including
integration into the existing system. The job included 220
KV substation, isolated phase busducts, control and
protection panels, fire protection, medium and low voltage
switchgear etc.
|
Client |
WAPDA |
Completion |
1981 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Hot
Rolling Mills |
work Description |
Mechanical installation, testing and commissioning of process
equipment of 1700 mm strip mill mainly consisting of roller
tables, coil conveyors, pinch rolls, motors, servicing
platforms, lifting tables, weigh bridges etc. (Total Tonnage:
4,500 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1984 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Cold
Rolling Mills |
Work Description |
Lubrication, hydraulic and oil pipelines for various machines at
cold rolling mills. (Total Tonnage: 500 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1984 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Steel Making Plant Complex |
Work Description |
The
following works were carried out at this Plant:
a) Waste Heat Recovery Boilers
Two numbers Waste Heat Recovery Boilers with steam working
pressure upto 115 Kg / Cm2 and steam temperature of 450oC were
erected & commissioned complete with Auxiliary Equipment and
High Pressure Pipelines. Waste heat source was the flue gases of
steel (converter). The steam thus generated was transported
through pipes for running various heating & operational process
equipment.
b) Gas Cleaning Equipment
For purifying the flue gases escaping from converter and boiler,
complete with process equipment, water and gases pipelines.
c)Indoor Pipelines
The inter-plant pipelines of steam, oxygen, nitrogen, natural
gas, compressed air and water connecting all the plants of the
steel making complex. The length of the pipelines is over 500
km.
d) Pipelines of Slab Casting Machines
All the required pipelines for lubrication, oil, grease,
hydraulic, gases (oxygen, natural gas and compressed air) with
diameter between 5mm to 300mm with overall 90% TIG welding for
machine nos. 2 and 3, with pressure testing upto 250 kg / Cm2.
e) Micro Structure Laboratory
Complete laboratory installation for steel making complex.(Gross
Tonnage of Steel Making Complex: 3,500 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1983 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Thermal Power Plant Expansion Projects |
Work Description |
After completion of 2 x 55 MW Power Station, Pakistan Steel
exclusively negotiated and awarded its expansion project to ICC.
The work covered electrical and mechanical installation of 1 x
55 MW unit consisting of 1 X 55 MW turbo-generator with
auxiliary process equipment and pipelines, one boiler of 220
tons / hour steam capacity, extension in water treatment plant
and connected pipelines ranging from 15 mm to 240 mm dia. and
complete electrical installation work required for expansion
with complete refractory works of the boiler. (Total Tonnage:
4,000 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1984 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Steel Making Plant Complex |
Work Description |
a. Three boilers of 220 tons per hour steam capacity each
with 100 Kg / Cm2 working pressure and 535o C temperature with
neutralizer plant and accessories.
b. Two turbo-generators of 55 mw each with electrolyser
plant and auxiliary equipment.
c. Complete Water Treatment Plant.
d. Pipelines ranging between 10mm to 2600mm dia., (high,
medium and low pressure) in alloy, stainless steel and carbon
steel material for steam, oil, water, air and gases, with NDT
testing from 10% to 100% radiography of welded joints and
hydraulic pressure testing upto 150 Kg / Cm2. (Gross Tonnage:
12000 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1980 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Turbo Blower Station |
Work Description |
- 3 turbo blowers with 12 mw
each steam turbines for the supply of compressed air for
blast furnace. Steam was bled from main turbines of 3 x 55
MW.
- Process Equipment, high
pressure, low pressure pipeline.(Total Tonnage: 1,500 Tons).
|
Client |
Pakistan Steel Mills Ltd |
Completion |
1980 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Refractories & Heat Insulation |
Work Description |
This
heat insulation work consisting of materials such as Chamotte
Alumina Cement, asbestos covering aggregate etc., was completed
for 3 boilers of Thermal Power Plant. The work was carried out
on the panels at ground level as well as at height ranging from
3M to 25M inside and outside of the Main Boilers Panels.(Total
Tonnage: 1,770 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1980 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Overhauling of Turbo Generators |
Work Description |
Complete technical expertise was given to Pakistan Steel for
their normal yearly maintenance of turbo-generators. The work
included opening, checking, inspection, adjustment and
revisioning (wherever necessary) of turbo-generator parts such
as bearings, diaphragms, rotor, valves, pumps etc., and closing
the machines. |
Client |
Pakistan Steel Mills Ltd |
Completion |
1980 |
|
Electrical
Jobs Carried Out at Pakistan Steel
The following Electrical Jobs have been completed by ICC for
Pakistan Steel. Generally the scope of work consisted of
transportation, installation, testing, adjustment and
commissioning of all kinds of electrical equipment such as
substations, circuit breakers, transformers (ratings upto 63 MVA),
main switchgear, auxiliary switchgears, reactors, aluminum bus
bars, bus ducts, control panels, gate valve panels, motors,
measuring instruments, Static Rectifier sets, pipe blocks, PVC
pipes, cable structures, cable racks, perforated channels, power
cabling, control cabling, indoor and outdoor electrification and
lighting, cable boxes, push buttons, etc. |
|
Project |
Cold
Rolling Mills |
Work Description |
Complete electrification and installation of industrial
electrical equipment as described under electrical projects at
this complex.(Total Tonnage: 1,600 Tons) |
Client |
Pakistan Steel Mills Ltd |
Completion |
1985 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Hot
Rolling Mills |
Work Description |
Installation, adjustment and commissioning of electrical works
at 1700mm Strip Mills consisting of sub-station, transformers,
rectifiers, control rooms’ control cabinets and panels, lighting
cabling, street lighting, DC Motors, generator sets, etc. (Total
Tonnage: 950 Tons) |
Client |
Pakistan Steel Mills Ltd |
Completion |
1984 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Steel Making Plant Complex |
Work Description |
Some
Emergency Work completed which was originally awarded to some
other companies for target completion of the above
complex.(Total Tonnage: 220 Tons) |
Client |
Pakistan Steel Mills Ltd |
Completion |
1983 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Coke
Oven and By-Products |
Work Description |
Trouble shooting job entrusted to and completed by ICC on this
unit of Steel Mills. (Total Tonnage: 150 Tons) |
Client |
Pakistan Steel Mills Ltd |
Completion |
1982 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Raw
Material Preparation Plant |
Work Description |
Complete industrial electrification of Zone No. III of the
Plant.(Total Tonnage: 550 Tons). |
Client |
Pakistan Steel Mills Ltd |
Completion |
1981 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Thermal Power Plant |
Work Description |
Complete (Electrical) installation work of 2x55 MW Power Station
and 3x12 MW Blower Station with scope of work as described
above.(Total Tonnage: 1,550 Tons) |
Client |
Pakistan Steel Mills Ltd |
Completion |
1980 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
COGENERATION POWER PLANT AT SNGPL BUILDING, LAHORE |
Work Description |
Design, supply, erection, testing and commissioning of 2 x 1200
KVA gas turbine generators including all the associated civil,
mechanical and electrical works. It was a Turnkey Project. |
Client |
Sui
Northern Gas Ltd |
Completion |
1988 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
NATIONAL CRICKET STADIUM KARACHI FOR BCCP |
Work Description |
- Providing, fabrication and
erection of steel columns comprising of M.S. beams, box
chambers and other rolled sections (or fabricated sections)
gussets plates, base plates, anchor bolts, nuts, bolts,
washers, etc. including 2 coats of synthetic enamel paint
over 2 coats of red lead primer complete. (Total Tonnage:
500 Tons).
- Providing fabrication and
erection of steel truss supporting girders comprising of
M.S. rolled or formed steel angles (or fabricated equivalent
sections), gusset plates, base plates, anchor bolts, nuts,
bolts and washers, etc. including 2 coats of synthetic
enamel paint over 2 coats of red lead primer complete.
(Total Tonnage: 500 Tons)
|
Client |
BCCP |
Completion |
1987 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
STEEL STRUCTURE WORKS AT BIN QASIM THERMAL POWER PLANT UNITS 3,
4 & 5. |
Work Description |
Supply, fabrication, erection and painting of steel structure of
main building (turbine hall) of unit no. 3, 4 & 5 of 210 MW
Thermal Power Station, Bin Qasim. Also supply, fabrication,
erection and painting of steel structure for workshop and store
buildings.
The work consisted of fabrication and fixing of steel columns,
beams, trusses, purlins, girders, girts, bracing, chequered
plate floors, grating, shairs ladders and another rolled section
including gusset, plates, cleats nuts, bolts, washers, welding
and painting complete.
The columns / beams and trusses were required for main turbine
hall. Each unit contained 18 Nos. columns, each weighing about
14 tons with 21 M height. The columns were fabricated from
plates 32 to 40mm thick at our Workshop established at site.
Similarly each unit had 9 roof beams, each weighting about 9
tons. They were also fabricated at site workshop. (Total
Tonnage: 5000 Tons) |
Client |
KESC |
Completion |
1989 |
|
7. T.P.S MULTAN-2 AT MUZAFFARGARH
The following works have been completed by ICC on 3 x 210 MW
Thermal Power Station Muzaffargarh. |
|
Project |
Hydrotechnical System |
Work Description |
This
includes central pump house with 8 Nos. Pumps of capacity 15000
M3 / hour each, switching chamber, cooling towers 48 sets with
air output 110 thousand M3/hour each, chlorination plant and
complete circulating water pipe line.(Total Tonnage: 4,500
Tons). |
Client |
WAPDA |
Completion |
1993 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
220
KV Switchyard |
Work Description |
Complete electrical works of the entire plant. This includes 220
KV switchyard (13 bay), transformers, bus ducts, 6.6 kv
switchgear, 0.4 kv switchgear, cable supporting structure, all
control and power cables and lighting works (about 1000 km).
(Total Tonnage: 2,650 Tons). |
Client |
WAPDA |
Completion |
1994 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Erection of 2 Nos. Chimney Stack 200 M High. |
Work Description |
They
are the tallest Chimneys ever-built in Pakistan and the work
includes prefabrication, assembly, and erection of 1400 Tons of
flues with their supporting structure along with Painting (5000
M2) and Insulation (1000 M3). |
Client |
WAPDA |
Completion |
1994 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
Complete Chemical Protection and Painting of the Whole Plant |
Work Description |
This
includes:
- Sand Blasting, wrapping
and coating of C.W. Pipe Lines Approximate Area: 26,000 M2
- Sand Blasting of surfaces
(SA-2.5 and SA-3), painting both synthetic and Epoxy of
Structure, Pipelines, Tanks, Equipment etc., covering the
whole plant. Approximate Area: 500,000 M2
- Rubberlining of Tanks and
Pipe Lines: Approximate Area 15,000 M2
|
Client |
WAPDA |
Completion |
1995 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
INSTALLATION WORKS AT 4 x 323 MW HUBCO POWER PLANT, KARACHI |
Work Description |
This
is the first Power Plant in the Private Sector and we
participated in it as Sub- Contractors to M/S. Ansaldo for
Electro-Mechanical works consisting of the following
activities:-
- Erection and Commissioning
of 4 Nos. Turbines and Generators.
- Complete Erection of Water
intake system containing Trash Racks, Screens, Piping and
Pumps etc.
- Complete Chlorination and
Hydrogen Plant.
- Equipment and Piping work
for the complete Feed Water and Condensate Systems.
- Steel Supporting
Structures for the above Equipment and Piping Works.
- Complete inter-connecting
high pressure, medium pressure and low pressure Piping Work
with 10% to 100% Radiographic inspection.
- Electrical Works such as
Bus-bars, Transformers Switchgear panels, Cabling,
Termination, Cranes and Motor Connection etc.
- The total tonnage for the
above project was about 8,000 Tons; and all four units were
completed in record time of 2 years. (Total Tonnage: 8,000
Tons).
|
Client |
WAPDA |
Completion |
-- |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
CONSTRUCTION OF SIX STORAGE TANKS AND ALLIED PIPING FOR MAPAK
QASIM BULKERS (PVT) LIMITED, PORT QASIM, KARACHI |
Work Description |
The
job included the following:
- Site fabrication,
erection, radiographic inspection, vacuum and hydraulic
testing, calibration, sand blasting and painting, of six
tanks of sizes upto 16.5 Meter dia. and 16.5 meter height
including their heating coils, spiral stair casing and
platform, etc.
- Fabrication, installation,
insulation and cladding of pipeline including installation
of valves, strainers, steam traps, instruments and other
fittings, etc.
Total tonnage : 570 tons
|
Client |
Mapak Edible Oil Refinery Port Qasim |
Completion |
2008 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
MAPAK EDIBLE OIL REFINERY, PORT QASIM, KARACHI |
Work Description |
Mapak Edible Oil Refinery is a Joint Venture project of
Malaysian and Pakistani companies. ICC carried out its complete
site fabrication, erection and commissioning. Scope of work
included the following:
- Preparation of shop
drawings, site fabrication and erection of steel structure
including factory staging, roofing, platforms, ladders,
stairs and hand railing, etc. Total tonnage : 600 tons
Total height : 36 meters
- Installation of process
equipment. Total tonnage : 150 tons
Maximum weight of single piece : 35 tons
Maximum height : 37 meters.
- Site fabrication, testing
and calibration of 25 storage tanks (having capacities
ranging from 25 M3 to 2,500 M3) and
installation of allied equipment. Total tonnage : 1,500 tons
- Plant piping (low pressure
as well as high pressure) from 20 mm to 350 mm dia. in
carbon steel, stainless steel and copper. Total tonnage :
1,000 tons.
- Cross country piping of
200 mm dia., length about 1 Km.
- Installation of pumps of
various capacities and media within the plant and loading
and unloading pumping stations.
- Sand-blasting and painting
of complete plant including steel structure, tanks,
equipment and piping, etc.
- Insulation and cladding of
equipment and piping (about 10,000 M2) of 25mm to
150 mm thickness.
- Electrical and
instrumentation work of the entire plant.
Total tonnage : 3,500 tons
|
Client |
Mapak Edible Oil Refinery Port Qasim |
Completion |
2006 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
INSTALLATION OF PLANT PIPING SYSTEM & THERMAL INSULATION WORKS
FOR EXPANSION PROJECT OF MAPAK EDIBLE OILS (PVT) LIMITED, PORT
QASIM, KARACHI |
Work Description |
The
work included the installation of plant piping system (12500
inch dia.), thermal insulation and Aluminum cladding work (1400
M2) on piping system and on vessels/ equipments in the existing
chemical plant and 400 TPD new physical refinery plant. Sizes of
the pipes installed were in the range from ˝” to 24” dia., in
Carbon Steel, Stainless Steel (SS304 & SS 316) and other alloy
materials. |
Client |
Mapak Edible Oil Refinery Port Qasim |
Completion |
2009 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
SITE
FABRICATION, SAND BLASTING, PAINTING AND ERECTION WORK AT
TUWAIRQI STEEL MILLS, PORT QASIM, KARACHI |
Work Description |
ICC
played major role in the construction of state of the art
project of Tuwairqi Steel Mills, involving DRI process. The jobs
carried out at this project include the Site Fabrication, Sand
Blasting, Painting and Erection of the following items:
- Pre-Engineered Steel
Building for Main Stores (CSD Shed), in size of 100M x 60M x
13.5 M (Weight: 300 tons)
- Reformer consisting of
Steel Structure, Ducts, Casing, Piping and Equipment, etc.
(Weight: 2500 tons approx.)
- Heat Recovery System
consisting of Steel Structure, Stack (45 M high), Ducting,
Casing, Headers and Equipment, etc. (Weight: 2000 tons
approx.).
- Storage Bins and Silos for
Raw Material and Final Product, 7 Nos.
(Weight: 800 tons approx.).
- Porta-Cabins and Steel
Fabricated Rooms, 14 Nos. in sizes of 12M x 40M and 12M x
33M. Total tonnage : 6,000 tons approx.
|
Client |
Tuwairqi Steel Mills Port Qasim |
Completion |
2009 |
--------------------------------------------------------------------------------------------------------------------------------------- |
Project |
CONSTRUCTION OF SEVEN STORAGE TANKS FOR MAPAK EDIBLE OILS (PVT)
LIMITED, PORT QASIM, KARACHI |
Work Description |
The
job included the site fabrication, erection, radiographic
inspection, vacuum and hydraulic testing, calibration, sand
blasting and painting, of seven tanks, each of 2500 metric ton
capacity including their heating coils, level indicators, spiral
stair casing and platform, etc.
Total tonnage : 600 tons |
Client |
Mapak Edible Oil Refinery Port Qasim |
Completion |
2008 |